Custom Fabrication Service

Perry Johnson Registrars, IncAETI World Class Manufacturing Facility in Keystone Heights, FL.ISO Certified 9000-2001
 

American Access Technologies / Omega Metals is a wholly owned subsidiary of AETI.

American Access Technologies (AAT) has been located just south of Jacksonville Florida for over 25 years.  With two manufacturing buildings (~70,000 sq ft / 12.2 Acres), contemporary equipment and a knowledgeable, experienced work force, American Access / Omega Metals is one of the premiere Precision Sheet Metal Manufacturing and Contract Manufacturing facilities in the south east.  AAT is a “Lean Manufacturer”, and is ISO Certified 9000-2001.

AAT is a comprehensive, full service fabricator with a wide range of capabilities

     -Parts To Print / Design
     -High Volume Production
     -Low Volume Specials    
     -Contract Assembly
     -Engineering, CAD Design
     -Vender Managed Inventory
     -Pre-Packaged Kits

Typical parts and assemblies that we manufacture in our Florida facility.

AAT maintains their facility with some of the most up-to-date, modern equipment available in the precision sheet metal industry.  This efficient machinery allows AAT to operate with the highest quality standards, and compete with most any domestic competitor in the market.  

Facilities include, but are not limited to:     
             

LASER CUTTING AND CNC PUNCHING
                               
TRUMPF 5000W Laser FMS                    
                    W/ Fully Automated Material Handling System 60"x120"   
                               
TRUMPF TruPunch 5000:  60" X 120" table w/ part chute       
                    Prepared for Automated Material Handling           
                               
(2) STRIPPIT: FC-1250 S X P 50" X 82" table w/trap door       
                               
STRIPPIT: FC-1500 60" X 96" table w/4 indexable stations       
                               
STRIPPIT: 18-30 Manual punch press with pantograph      

5000 watt automated laser with parts nesting capability. 5000 watt automated laser with parts nesting capability. State of the art high speed CNC Puching Machine State of the art high speed CNC Punching Machine.

MATERIALS FORMING                  
                                   
Our TRUMPF brakes are integrated into our network and may be programmed    
via the TRUMPF ToPs Programming Suite.  Programs may then be uploaded    
directly to the brakes, eliminating the need for all but basic tooling setup.       
                                   
    TRUMPF: V5130 CNC Servo brake 10 ft. X 130 ton w/ graphic controller.   
    TRUMPF: V85 CNC Servo brake 6 ft. x 85 Ton               
    TRUMPF: V135 CNC Servo brake 10 ft. X 130 ton               
    (2) TRUMPF: C60 CNC Servo brake 4 ft X 60 Ton               
    (2) LVD: Press brake 35 ton X 6 ft. equipped with computer controlled back gauge
    WYSONG-MILES: Press brake 35 ton X 6 ft. equipped with computer controlled back gauge
    ACCUPRESS: CNC Servo brake 10 ft. X 100 Ton               
    CINCINNATI: Mechanical press brake 10 ft X 135 Ton.

           

Complete forming capability  involving HZM Bends and Networked Programming and Graphical Simulation. Complete forming capability involving HZM Bends and Networked Programming and Graphical Simulation.

Complete forming capability involving HZM Bends and Networked Programming and Graphical Simulation. Complete forming capability involving HZM Bends and Networked Programming and Graphical Simulation. Complete forming capability involving HZM Bends and Networked Programming and Graphical Simulation.

WELDING                               
                                   
    DAIHEN 30 kVa, 6 Axis Robotic Welding Cell with a 96" X 120" table using 3 stations.
    LINCOLN: 500 AMP AC/DC Heli-Arc welders               
    AIRCO: 250 AMP mig wire semi-automatics               
    SPOTWELDER: 475 KVA                        
    SPOTWELDER: 15 KVA                       
    SPOTWELDER: 7.5 KVA       

Multistation robotic and manual welding including TIG, MIG, & Spot.  Multistation robotic and manual welding including TIG, MIG, & Spot.   

FINISHING                               
                                   
    GRINDING MASTER 2000: 36" Dry Process Deburring and Finishing Machine   
    TIME SAVER: 9" Wet Process Deburring and Finishing Machine       
    SWECO: 48" Diameter FM-10V Finishing Mill(Tumbler)           
                                   
MACHINING                               
                                   
    (2) CNC Milling Machines: 48" X 24" MAZAK VTC-200B           
    ACCURITE 2 1/2 Axis CNC Mill                       
    LEBLOND Manual Lathe                           
    High Speed Aluminum Extrusion Saw-60                   
    Low-Speed Steel Cold Saw                       
                                   
MATERIALS PROCESSING                   
                                   
    FAMCO: 18 TON OBI punch press with 6" X 6" notcher           
    WHITNEY-ROPER: 6" x 6" hand notcher                   
    WHITNEY-ROPER: Two model 68, 5 ton kick presses           
    (2) HAEGER: Automatic hardware installation presses           
    (2) AUTOSERT: 7-ton pneumatic hardware installation presses       
                                   
SHEARING                               
                                   
    ACCUPRESS: 1/4" X 10 ft. squaring shear                   
    PEXTO: 16GA X 48" shear                       
                                   
POWDER COATING              
                                   
    Automatic line handling 38" X 60" X 120" Long               
    600 ft - 900 hook chain.                       
    1500 sq ft cure oven.                           
    Automated phosphate wash system.          

Complete powder coat capabilities, quick changeover on our automated line.

PAINTING                               
                                   
    Complete Binks spray painting facility                   
    Silk screen capabilities for both short run and long run requirements       
    Large paint booth in 5,000 square foot space               
                                   
CONVERSION COATING (NON-CHROMATE)      
                                   
    Non-Chromate Conversion Coating.  Tanks: 46" X 88" X 40"           
                                   
QUALITY CONTROL                       
                                   
    Starrett 18" X 24" granite inspection surface plate               
    Mitutoyo 24" height gauge                       
    Mitutoyo 1" digital micrometer with .0001" space               
    Fowler 81 piece gauge block set                       
                                   
MISCELLANEOUS                           
                                   
    (2) 5-Ton Overhead Cranes                       
    (3) 6000 Lb. Forklifts                           
    28' Cargo Truck                           
    TRUMPF ToPs Programming Suite                   
    Teksoft programming software for CNC punches and mills.           
    Profit Fab integrated manufacturing software with shop floor control (MRP).   
    4 CAD stations and 3 CAM stations             

High Volume Assembly and Cantract Manufacturing available onsite. High Volume Assembly and Cantract Manufacturing available onsite.

High Volume Assembly and Cantract Manufacturing available onsite. High Volume Assembly and Cantract Manufacturing available onsite.

Our 70,000 square ft. facility incorporates a wide range of manufacturing capabilities, allowing us to fabricate all sheet metal components of its Telecommunications Enclosures. Fabrication capabilities include shearing, CNC punching and forming as well as a variety of welding techniques. Finishing capabilities include aluminum conversion coating, spray painting, silk-screening and powder coat painting. This manufacturing flexibility allows American Access to rapidly respond to specialized customer requirements as well as meeting production stock orders.

At American Access our Engineering group designs products for ease of use, practicality & manufacturability. We can provide technical assistance for any projects, especially those that have special requirements. We have designed quality into our products to provide years of trouble free service.